Explore our top-tier manufacturing lines featuring magnetic chargers, advanced enclosures, medical-grade vaporizers, and high-performance electronic components.
Square Meters Cleanroom Facility
Daily Production Capacity (Pcs)
Skilled Technicians & Staff
Quality Checked & Certified
Shenzhen Esaturn Vape Co., Ltd. is a leading professional manufacturer and exporter specializing in the design, research, development, production, and sales of electronic cigarettes and high-performance vape tanks. Over years of dedicated growth, we have built a robust supply chain integration module that bridges advanced materials science with global regulatory standards. Our core mission is to empower vape brands, distributors, wholesalers, and retailers worldwide with customized OEM and ODM solutions that translate into high market retention and zero-defect end-user feedback.
As a vertically integrated manufacturing powerhouse located in the heart of China's vaping production capital (Shenzhen), we engineer components ranging from disposable vape kits and advanced sub-ohm open-system tanks to state-of-the-art ceramic evaporators and tailored electronic housings. Backed by automated lines, precision plastic shell injection molding protocols, and CNC engineering, we are uniquely equipped to scale production seamlessly while maintaining competitive unit pricing.
"At Esaturn Vape, innovation is backed by absolute structural validation. Our 6,000-square-meter facility features Class 100,000 cleanroom environments designed to eliminate micro-particles and ensure that every atomizer, tank, and enclosure meets food-grade safety parameters before leaving the facility."
The global vaporizer market relies heavily on the industrial ecosystem of Southern China, particularly the Bao'an District in Shenzhen. Over 90% of the world’s vape tanks and heating atomizers originate from this region. This clustering effect is not merely about cheap labor; it is about an unprecedented depth of specialization. Every layer of the supply chain—from high-grade borosilicate glass tube manufacturers, medical-grade silicone gasket suppliers, and specialized CNC aluminum milling centers to advanced alumina ceramic sintering labs—is located within a two-hour logistics radius.
For international buyers, this localization represents a major strategic advantage. It reduces design verification iteration times from months to days. A custom plastic shell injection mold or custom CNC machining aluminum box mod enclosure can be prototyped, refined, and ready for pilot runs in a fraction of the time required anywhere else in the world.
The core of any vape tank is its heating element. Modern consumer preferences have moved away from traditional silica wicks and standard kanthal wire coils toward porous alumina ceramic cores. These ceramic heating elements, such as the Alumina Ceramic Heating Element Dry Herb Evaporator, leverage micro-porous structures that allow high-viscosity oils and e-liquids to migrate evenly through capillary action. This prevents "dry hits" and guarantees clean, consistent vapor distribution.
Furthermore, structural plastics within vape tanks must withstand high thermal thresholds and chemical reactions with acidic e-liquid formulations. By employing food-grade PCTG and custom plastic injection molding for enclosures, Chinese factories protect the flavor profile of the aerosol and ensure no chemical leeching occurs over the shelf life of the device.
Compliance is a crucial factor in the global vape market. Entering markets in the United States and the European Union requires adherence to strict regulatory standards. In the US, the FDA’s Pre-market Tobacco Product Application (PMTA) mandates complete chemical characterization of aerosols, requiring factories to maintain strict control over raw material composition. In Europe, the Tobacco Products Directive (TPD) enforces a maximum 2ml reservoir capacity for nicotine-containing liquids, alongside leak-free refilling mechanisms and child-resistant closures.
Shenzhen Esaturn Vape Co., Ltd. designs its OEM product portfolios with these regulatory rules in mind. Our testing phases include emissions profiling, heavy metal testing (ensuring lead, cadmium, and arsenic levels remain below detectable limits), and vacuum-leak testing to meet the demands of international customs and market audits.
A visual walkthrough of our state-of-the-art facility, validating each production gate from incoming raw material to secondary welding and final automated packing.
Sourcing medical-grade alloys, high-temp glass, and food-grade silicone under strict ISO 9001 guidelines.
High-capacity assembly lines featuring dust-free workbench systems to guarantee pure, clean vaporizers.
Resistance testing, automated airflow checks, and pressure drop calibration for consistent vapor profile.
Moisture-barrier bags and sealed box designs ensuring safe international transit and shelf longevity.
Our facility is integrated with industry-grade hardware tooling machines to reduce human error rates and maintain precise component tolerances.
We support global brands at every phase of product development, from concept drawings to high-volume supply chains.
Leveraging precision CNC machining and 3D printing to create physical prototypes within 48 hours for mechanical validation.
In-house design and production of injection molds for ABS, PC, and PCTG enclosures, keeping your tooling costs low.
With a daily capacity of 100,000 units, we scale production smoothly to support large-scale product rollouts.
Direct technical clarifications on MOQ, manufacturing capabilities, material safety, and OEM options.
For standard product lines with custom logo printing, the MOQ is 1,000 units. For completely custom designs requiring custom plastic injection molds or specialized CNC aluminum box mod enclosures, the MOQ starts at 5,000 units, which covers custom tooling calibration and automated production line setups.
Our vape tanks employ a double-sealed O-ring structure combined with advanced ultrasonic welding technology. Each batch undergoes simulated vacuum chamber testing to recreate pressure differentials experienced during air cargo shipping, ensuring your products arrive leak-free.
Yes. We manufacture high-viscosity evaporators utilizing specialized Zhuhai electric alumina ceramic heating elements. These ceramic cores feature variable porosity options (ranging from 45% to 60%) to ensure smooth wicking and prevent clogging with high-viscosity oils.
We work with our clients under strict Non-Disclosure Agreements (NDAs). All custom toolings, drawings, and CAD designs are securely stored, and custom molds are marked and used exclusively for your designated production runs.
Complete your sourcing review with our selection of specialized mod boxes, custom controller frames, packaging bags, and high-capacity vape units.
Esaturn Vape
